Skid-mounted liquid product recovery system for maximizing production yield in medium- and high-capacity egg processing plants. Reduction of product loss.
During the start and end phases of your production, pipes are emptied and filled with water. In that process, a certain amount of your liquid egg product will be lost due to the mixing with water. SANOVO ProductRecovery uses membrane ultrafiltration technology to recover the egg-water mix deemed as waste, bringing it back to a desired dry matter so that it can be used again in the production cycle, increasing the yield of the process.
With the Product Recovery, you have less waste treatment cost and increase the ROI of your liquid egg production. The system’s capacity depends on the dry matter of the inlet product.
The automatic dry matter control of the system automatically recognizes the condition of the inlet product.
Contact us for a detailed ROI calculation specifically for your business. Your machine will be tested before shipping and is produced with the SANOVO 'Plug&Go' concept for easy installation.
| Utility | Consumption | Notes |
|---|---|---|
| Natural Water | 2000 l/h | Only during rinse |
| Iced Water (+1°C) | 300 l/h | * |
| Installed Electric Power | 26kW | 7,7kW used during production** |
| Compressed Air | Max 50 NL/min | Max amount during chemical dosing |
*The cooling power has been evaluated with feeding product at 6%w/w and recovered product at 23,5%w/w
**The main consumption is during the hot water generation for the heating of CIP solutions
Ultrafiltration is a technology which separates fluids into water and solid content.
Used in egg processing the ultrafiltration can separate a mix of water and eggs. Output of this process will be product with the desired dry matter.
| Inlet Concentration |
Permeate Flowrate |
Concentrate Flowrate |
Inlet Flowrate |
| 6% | 80 l/h | 21 l/h | 101 l/h |
| 8% | 80 l/h | 34 l/h | 114 l/h |
| 10% | 80 l/h | 50 l/h | 130 l/h |
| 12% | 80 l/h | 73 l/h | 153 l/h |
| 14% | 80 l/h | 105 l/h | 185 l/h |
| 16% | 80 l/h | 155 l/h | 235 l/h |
| 18% | 80 l/h | 240 l/h | 320 l/h |
| 20% | 80 l/h | 423 l/h | 503 l/h |
The capacity of the system depends on the Dry Matter of the Inlet Flowrate that can be different at any time.
Rule of thumb: The return on investment is less than 3 years for 1 ton of water/egg mixture per day.
The system runs automatically until the product has completely recovered.
The system runs the cleaning automatically using the detergents
