OptiBreaker Plus Series
Discover the different areas inside the best performing egg breaking machine in the world.
Developed for market leaders. The most advanced egg breaking technology in the egg industry. This egg breaker machine has the highest production yield, best-in-class separation technique, highly hygienic system and at a economical price. There is nothing better.
The SANOVO OptiBreaker Plus series is the most advanced egg breaker machine in the industry, developed for liquid egg processing market leaders. It is the result of close to 70 years of egg processing experience and collaboration with leading producers all over the world. The Plus 8 model processes up to 90.000 eggs/hour (250 cases/hour).
The 8-row egg breaking compartment with 144 optimized cracker units serve 288 receiving and separation cups of liquid egg at an optimal, long draining time. Cam-controlled breaker bars ensure the best separation results. The standard OptiManagement system comes with automatic fault tracing, detail service surveillance including service update alarms, and utilizes the computer-vision based egg yolk scanning system as well as the intelligent automatic cup washing and air purging system. The 10.4" color touch screen for operators let you access production data, alarms, and machine adjustments. NEW: SANOVO LinkPro for real-time monitoring of machine performance - anytime, anywhere. Now available for the OptiBreaker Plus Series. Product outlets are installed at the bottom of the machine storing the valuable liquid egg, while empty eggshells are ejected via the built-in sanitary screw conveyor. The machine speed is controlled by the efficient frequency inverter.
Naturally, the Plus provides a standard integrated CIP (cleaning-in-place) system, reducing manpower for machine cleaning. Easy maintenance for minimum downtime is key, so we added a number of key features; easy snap on/off system for receiving and separation cups, easily changeable cracker units, optional cam installation below the cups for manual inspections, and the standard large door dimensions for general easy accessibility.
There is nothing better. The OptiBreaker Plus Series is your solution for world-class egg processing operations.
In-line capacity | Loader type | Off-line capacity | |
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OptiBreaker PLUS 6 | 200 cases/hour 72,000 eggs/hour |
FlexLoader 5-6 | 135 cases/hour 48,600 eggs/hour |
OptiLoader PLUS 6 | 200 cases/hour 72,000 eggs/hour |
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JW 6 | 150 cases/hour 54,000 eggs/hour |
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OptiBreaker PLUS 8 | 250 cases/hour 90,000 eggs/hour |
OptiLoader PLUS 12 | 250 cases/hour 90,000 eggs/hour |
JW 8 | 200 cases/hour 72,000 eggs/hour |
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OptiBreaker PLUS 12 | 400 cases/hour 144,000 eggs/hour |
OptiLoader PLUS 12 | 400 cases/hour 144,000 eggs/hour |
JW 12 | 300 cases/hour 108,000 eggs/hour |
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OptiBreaker PLUS 18 | 600 cases/hour 216,000 eggs/hour |
OptiLoader PLUS 18 | 600 cases/hour 216,000 eggs/hour |
Discover the different areas inside the best performing egg breaking machine in the world.
All internal parts of the SANOVO OptiBreaker are CIP cleaned. CIP cleaning is made possible by a very hygienic design, allowing only vertical or round parts.
In this process the CIP liquids are collected and recycled, reducing manpower and water requirements to a minimum.
The yolk is fragile and must be handled as gently as possible. In order to avoid cutting the yolk, the knife is held horizontally at the point of breaking the shell. Subsequently, the entire breaker unit is tilted in order to allow optimal draining of the shell.
The breaker unit and separation cup are two separate units. At the point of breaking and opening the shell, the breaker unit is inside the separation cup, allowing the albumen and yolk to slide gently into the separation cup.
The OptiBreaker Plus is equipped with a separation cup which is unique in its shape and material. At the point of receiving the product from the breaker unit, the entire separation cup is tilted. This allows the albumen and yolk to slide gently down into the separation cup, ensuring that the fragile yolk remains intact.
The separation cup is designed to allow the thicker part of the albumen to slip over the edge, while the thinner part of the albumen will drain out through passages in the lower part of the cup. The OptiBreaker Plus allows a staggering separation time of no less than five seconds.
After breaking and opening the shell, the entire breaking unit is tilted in order to drain the shell as much as possible. Due to the special design of the OptiBreaker Plus, it is possible to reach an optimal draining time for each egg.
The distance between the breaker bars and separation cups is gradually increased with the effect of forcing the albumen out of the shells to maximise yield.
To avoid any product loss, the separation cups are kept in a horizontal position throughout the machine and only tilted at the point of emptying. At the same time an 'intelligent cup wash' system has been introduced.
The system can be set to wash the cup only if it continues to create a whole egg more than once in a row. The waste of product in the wash section will be reduced to a minimum; at the same time minimising water consumption.
The entire process is monitored by the SANOVO OptiManagement system that will register any loss of egg, as well as keep track of the amount of whole egg. If a certain breaker unit continues to fail, e.g. drop or not break the egg, an alarm will alert the operator, and the unit identified can be brought to the service section for easy and fast replacement.
All production data including egg counting, amount of whole egg, etc. are collected by the control unit and can be monitored on the computer screen.
In order to remove any stress on the egg, the breaker bar is tilted against the direction of movement, thus synchronising the speed of the breaker unit with the roller table.
The breaker unit has been designed to make sure that no shells are lost into the product.
The SANOVO OptiBreaker has the highest operator safety in the industry and complies fully with all regulations in the CE Directive.
All risk areas are fully capsulated by fences or doors with safety switches. All fences are incorporated in the machine design, so there will be no extra cost for separate safety fences and gates.
The OptiBreaker Plus is equipped with a highly efficient scanning system, SANOVO OptiScan, which identifies even the smallest spot of yolk in the albumen.
The separation cup is made of transparent PE (Polyethylene), which enables the scanner to look through the entire cup including the albumen, but not the yolk.
To the scanner, any yolk will appear non-transparent, and if any yolk is found in the albumen, the scanner will measure the volume. The operator decides the amount of yolk accepted in the albumen – if any, and based on this, the OptiBreaker Plus will bring the individual egg to the whole egg section.
Read about the launch of OVO Egypt’s new fully automated egg processing facility in Cairo, which is expected to change the business landscape in Egypt, Middle East, and North Africa.
Read about why Prairie Star Farms decided to buy another SANOVO OptiBreaker.
Read about how SANOVO's machines helped Kikes achieve a modern, high tech processing plant.
Read about how Mr Lemmers, owner of Global Food Group, reduced his labour costs by 50% through an interview with him.
Read about how Adriaan Goede B.V.'s experience was when replacing its old egg-breaking and separation equipment with two SANOVO OptiLine 12 systems.
Read about why David Allwright decided to invest in a new facility with a liquid egg processing plant. Read David's checklist for buying machinery.
Up to 151,200 eggs/hour
Up to 420 cases/hour
Efficient egg loading machine with full CIP for off-line egg breaking operations; OptiBreaker Compact 12, OptiBreaker Plus 12 and BreakerPro 12.. Rotary design and intelligent destacking of egg trays before loading on conveyor belt.
72,000 eggs/hour
200 cases/hour
Developed for market leaders. The most advanced egg breaking technology in the egg industry. This egg breaker machine has the highest production yield, best-in-class separation technique, highly hygienic system. There is nothing better.
48,600 eggs/hour
135 cases/hour
The industry-leading egg breaking and separation technology for small-scale, high-quality liquid egg productions. NEW: LinkPro for realtime monitoring of machine performance - anytime, anywhere.
90,000 eggs/hour
250 cases/hour
Egg breaking solution for small- and medium scale liquid egg productions. Leading technology for whole egg production, designed and constructed based on world-class egg breaking principles.
144,000 eggs/hour
400 cases/hour
Developed for market leaders. The most advanced industrial egg breaker machine, with the highest production yield, best-in-class separation technique, highly hygienic system. There is nothing better.
STW-12: up to 5,000 trays/hour
STW-18: up to 7,200 trays/hour
Automated tray loading, washing, and conveying unit available in two or three-line tray infeed for destacking. This tray washer model is optimized for in-line operation with the OptiLoader Plus 12 and 18. Efficient, compact and labour-saving design.
Starting at 1,000 - 15,000 liters/hour
Different Capacities
Most pasteurizers available are designed to handle different types of liquid food. SANOVO pasteurizers are developed specifically for liquid egg products. This configuration handles high viscosity products.
Starting at 1,000 - 15,000 liters/hour
Different Capacities
Most pasteurizers available are designed to handle different types of liquid food. SANOVO pasteurizers are developed specifically for liquid egg products. This configuration handles products for extended shelf life.
For producing heat stable liquid egg yolk and heat stable yolk powder, with improved emulsifying properties. Improve liquid egg white foaming properties.